how to flatten a wood slab with a router

• 3″               12,000 rpm This slab jig will help you make wood slab projects flat! If you set it laying down on one of the faces, be sure to prop it up on some scrap 2x4s or other bits of wood. I adjusted the slab until the gaps at each end of the level were about equal to each other, Place guide runners on two sides of the slab. http://img263.imageshack.us/img263/3937/hitachilog... Good idea on using the CNC as a large mill. I used a 1" strait bit and a 30mm template guide with my OF 1400 router. Parado-Asi (Pardox. ( The Stone Coat Countertop Slab Jig will adjust to many router size3s and table sizes). Pulling the router in the direction of the arrows will result in a climb cut. I then attached a flexible hose from the hood to one of the lines on my dust collection system. Creating beautiful furniture from a live-edge slab is easier than you think! This worked amazingly well. I used a “climb cut” when I flattened the slab to reduce tear out and to direct the chips into the dust hood. On the side that was high in the middle I adjusted the blocks until the gaps at each end of the level were about equal to each other. Place 2 rails on a flat surface. • 1″               18,000 rpm I have to use a plain old router for the bigger stuff by building a "sled". Visit our Instagram profile and find out how our customers use TOT! $28.49 $ 28. This table stands higher than a coffee table, in what I like to call "cocktail table" height. Here are the recommended speed ranges for various sized router bits. My jig is to help me flatten large slabs of wood to use in making benches and tables. I like the butterfly splice in the end.. Set Up the Rails. The runners are 6-1/2″ wide pieces of 3/4″ plywood that I clamped to the edges of my bench. Question This side of the slab had a high spot in the center. I chose 1/2″ material to maximize the available plunge depth, and I chose melamine because it would slide easier than raw plywood. He purchased some resin and some amazing olive wood cookies, and we knew it would need a special jig to get it flat. After finishing the table, rub with orange-oil and beeswax product every few months to preserve the moisture of the wood and to keep it smelling nice too.  Thanks for reading.Â. and it will be ready for a finish. CLIMB CUTTING CAN BE DANGEROUS BECAUSE YOU CAN LOSE CONTROL OF THE ROUTER OR THE PIECE BEING ROUTED!! Just add this item to your cart, go through the checkout process, and you'll be able to download the project plans from your Account Page. I placed small blocks of wood under one end and checked the top of the slab with a level. I flattened this slab right on my workbench! Dec 18, 2020 - I have some 8/4, 6/4 and 5/4 rough sawn Oak, Mahogany, Walnut and Maple that's been sitting for awhile, Most of it is pretty straight but still needs flattening. Since most router bits are less than 2″ long, you will need your router to ride fairly close to the slab. Finishing up It is also easier to build a sled with a hole in the middle than it is to make one with a slot all the way across. The heart of the jig is a trough that guides the router over the workpiece, allowing you to even out the high and low points as much as possible and retain the maximum possible thickness. If you have a large wood slab that won't fit into a planer, you can use a CNC router table to accomplish a thickness planing. One has to take shallow cuts and it makes a mess, but worked very well. This part was easy partly because my workbench is wider than the slab. Share it with us! I can only guess they were making a bar top.. WOW.. I attached a 4″ dust hood directly on the sled directly behind the router. From a small board to a huge slab, TOT! Stand your slab against a wall and leave it there. Note that neither of them are wearing hearing protection and they'll be using that router for hours. Article by Do-Daddy DIY. The guide runners are simply two straight boards that the router sled rides on. The essential steps in flattening a slab with a router are simple: CNC Spoilboard Surfacing Router Bits, 1/2 inch Shank 2 inch Cutting Diameter, Slab Flattening Router Bit Planing Bit Wood Milling Cutter Planer Woodworking Tool by NITOMAK (Carbide) 4.5 out of 5 stars 681. on Introduction. on Step 4.  Since I was going to move the entire sled back and forth the sled needed to be at least twice as long as the space between the runners. Then wait (a few days or a week). • Place guide runners on two sides of the slab Flattening with go faster and you will get a cleaner finish with a wide bit. Not only was it easy, but the r… The essential steps in flattening a slab with a router are simple: • Level the top surface of the slab • Place guide runners on two sides of the slab • Move a router on a sled back and forth across the runners to flatten the slab Using the Slab Flattening Mill is as easy as sliding your router across the slab and back, moving over a little less than the width of your cutter and repeating until you’re done. Nice Dutch repair by the way on that lower corner. Hi, this inscrutable is just what I was looking for. If your slab is wider than than your bench then you will have to find a way to mount the runners along side the slab.

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